WIRING AND CALIBRATION

2-Wire Transmitter Option W2 & W3

1.1    General

The transmitter board is fitted inside the enclosure of the flow meter, Option W2 provides a 4-20mA dc output in addition to a local mechanical analog readout. Option W3 operates identically, but omits the local mechanical indicator.

The transmitter measures differential pressure directly with a solid state strain gage. The differential pressure measured is independent of the mechanical measurement provided by the local mechanical indicator. The output of the transmitter is linear with differential pressure. The output must be linearized in the receiving device to provide a flow measurement. The transmitter is powered by an external 24 volt dc power supply provided by the user. A rated capacity of 25mA minimum is required.

1.2    Installation

For NEMA-4, 4X or IP66 installation (Option "D"). Use CSA / UL approved watertight conduit or cable gland (not included).

For EMC (Electromagnetic Compatibility) installation (Option "EM"). Use AWG 18, shielded cable with drain wire (CSA, UL, CE approved). Important: Terminate shield inside outer housing but outside inner shield housing. See figure 3 for details.

For IS installation (Option "IS"). Option IS includes Option D and a locking screw on the lens bezel. This screw must be loosened 1/2 turn to obtain access to the dial and pointer. See IS installation drawing #6440 for wiring and barrier installation.

Important: Atex installation must comply with EN 60079-14

CSA / NRTL: Ex ia IIC T3                                CENELEC / LCIE: EEx ia IIC 1G

Class I, Division I, Groups A, B, C, D                T3, Ta = 0 to 50°C

Class II, Division I, Groups E, F, G                    Atex Directive 94/9/EC, EN 13980:2002

 

Startup: Pressurize the pipeline and check the zero. Adjust the zero pot if necessary.

 

2.1    Test Equipment

Fluke 9600A digital multimeter or equivalent. All flow meter are factory calibrated. Connect multimeter in series with current loop.

2.2    Procedure

With pipeline pressurized, adjust zero pot until current reads 4.00mA ± 0.02mA at no flow. Establish a known flow rate though the flow meter as close to 95% of full scale as practical. Set span, span is set using the following formula: I = 16 Q² + 4.00; where I = current output in mA, Q = decimal % of full scale. Click here for 4-20mA to flow or flow to 4-20mA calculator. Click here for calibration video clip.

 
% FS Current Output % FS Current Output
20 4.64 70 11.84
30 5.44 80 14.24
40 6.56 90 16.96
50 8.00 95 18.44
60 9.76 100 20.00

1.

Installation

&

Startup

2.

Field Calibration (4-20mA dc)

Page 1

 
 
   

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 WARNING:

Do not attempt to adjust the span settings without the proper test equipment including the ability to establish a known steady flow rate close to full scale. Adjustment of the span WILL affect the flow meter calibration.

 

This diagram for non-intrinsic safe installation. See IS installation drawing #6440 for intrinsic safe installation

Figure 1

Connection Diagram

Figure 2

Loop Impedance versus Power Supply Voltage

Figure 3

Conduit and Shield Connection Details

for IS & EM Option

Page 2
M3 Rev G Wiring and Calibration Transmitter Options W2 and W3